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Chief Engineer (Motor Plants (OSV))
Q680 — Motor Plants
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Progress:
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Learning progress
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1. Poor combustion in a diesel engine can be caused by __________.
Not learned
2. On a diesel-propelled vessel operating with constant slip what is the effect on fuel consumption with an increase in shaft RPM?
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3. The rate of pressure rise during the period following fuel ignition in a diesel engine is influenced by the length of the ignition delay period. What else will influence the pressure rise?
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4. The purpose of an oil mist detector in a main propulsion diesel engine is to warn of __________.
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5. After stopping a diesel engine with a high main bearing temperature, what is the time one needs to wait before a diesel engine crankcase can be opened?
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6. Ring groove inserts are occasionally used on aluminum alloy pistons to __________.
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7. According to the illustration, which of the following is true
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8. The service life of a worn aluminum piston for an auxiliary diesel, for which no spares are readily available, can be extended by __________.
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9. Piston cooling fins are located __________.
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10. Trunk type diesel engine pistons are effectively cooled when heat is __________.
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11. High-speed, multi-cylinder, diesel engines commonly use counterweights placed opposite to the crankpins to __________.
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12. The valve cam slope angle determines the __________.
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13. When two cams of the same diameter, one with tangential flanks and the other with convex flanks are compared, the cam with tangential flanks will cause___________.
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14. Decreasing the exhaust valve clearance of a diesel engine will cause the exhaust valve to open __________.
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15. If the compensating needle valve of a hydraulic governor is opened more than necessary the governor will __________.
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16. If the speeder spring of a main propulsion diesel engine governor breaks while operating at full load, the engine RPM will _________.
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17. A diesel-generator governor is hunting. After changing the oil, the governor is flushed and the compensation needle valve is adjusted, but the hunting persists. You should NOW __________.
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18. If the operating speed of a diesel engine increases without an apparent change in the engine control settings, you may suspect a __________.
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19. The overspeed trip installed on most diesel engines will stop the engine by shutting off the __________.
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20. Injection pressure in a common rail fuel system is controlled by __________.
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21. An immediate repair is required if a leak occurs in the high-pressure fuel piping between the injection pump and fuel nozzle because of the __________.
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22. Differential needle valves used in fuel injectors are directly closed by __________.
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23. As shown in the illustration of the fuel injection pump, the component labeled "N" would be identified as the __________
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24. When disassembling or assembling an injection pump plunger and barrel you should _________.
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25. Surface irregularities, such as erosion and pitting on injection pump plungers, will __________.
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26. Because of the close tolerances used in diesel engine fuel oil pumps, a worn plunger requires __________.
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27. The time between injection and ignition of the fuel is known as __________.
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28. One remedy for a high firing pressure, in addition to a high exhaust temperature in one cylinder of a diesel engine, is to __________.
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29. A 'Blotter test' is a test performed on the lube oil of a diesel engine which can determine ______.
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30. Which of the following test indicators should be considered the most significant factor in determining as to whether or not a diesel-generator's lube oil should be drained and renewed?
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31. Lube oil in the fresh water cooling system of a diesel engine may result from a __________.
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32. In a bypass type lubrication system for a diesel engine, the dirty oil line to the centrifuge should be taken from the __________.
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33. Which of the following devices will increase the power output of a diesel engine without increasing its frictional load?
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34. Which of the following conditions is indicated by the presence of water in the scavenging air receiver?
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35. During the valve overlap period, the exhaust pressure of a turbo-charged, four-stroke cycle diesel engine must be less than the intake manifold pressure to ensure __________.
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36. Following the failure of one turbocharger on a large, crosshead, main propulsion diesel engine, fitted with multiple turbochargers, which of the following actions should be taken prior to further operation of the engine?
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37. An operating diesel engine that suddenly loses power, is due to a/an __________.
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38. One advantage of electromagnetic slip couplings is __________.
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39. Which of the couplings listed is normally not repairable, and is usually replaced if completely damaged?
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40. When an additional load is applied to a diesel engine which is using an inadequately inflated air bladder clutch unit, you can expect __________.
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41. A diesel engine may fail to start when being cranked, due to __________.
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42. Hydraulic starters are installed on many lifeboat diesel engines instead of comparable air start systems, because __________.
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43. The pinion of an auxiliary diesel-electric starting motor normally engages the flywheel ring gear by means of a/an __________.
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44. Which of the following effects will excessively cold lube oil have on the operation of a diesel engine?
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45. On small diesel engines, a noticeable decrease in the time interval between the replacement of the lube filter cartridge indicates __________.
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46. One cause of diesel engine surging can be a result of __________.
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47. During main engine performance testing it is noticed that the firing pressure in one cylinder is lower than the average, but cylinder compression pressure and fuel pump delivery rate are normal. Which of the following would most likely be the cause?
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48. In accordance with 46 CFR Subchapter J, which of the listed starting aids is acceptable for use with the emergency diesel-generator?
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49. According to the manufacturer's recommendations for a main propulsion diesel engine on an oil rig supply vessel where the fuel oil day tank is above the engine, the maximum allowable pressure drop across the primary suction fuel filter element is 1.5 psig. What would be the equivalent pressure drop in inches of mercury, when the fuel oil day tank is below the engine?
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50. You are analyzing the data used for trend analysis for one of the main propulsion diesel engines on the OSV to which you are assigned. The cylinder exhaust temperature of one of the cylinders is significantly lower than the others. When analyzing compression and firing pressure data, however, the numbers are within the normal range for this particular cylinder. What condition would produce these results?
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51. You are analyzing the data used for trend analysis for a two-stroke main propulsion diesel engine on your river push boat. Although the engine has yet to experience a safety shutdown on high crankcase pressure, over time the crankcase pressure (which normally runs in a vacuum) has gradually become less negative. Which of the following failures would most likely be responsible for this condition?
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52. When analyzing indicator card diagrams you are calculating the work output from the cylinder by obtaining the area within the curve of what type of diagram?
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53. The anchor-handling supply boat to which you are assigned is fitted with a totally pneumatic propulsion control system as shown in the illustration. If the astern clutch fails to engage from the engine room control station, but engages properly from all remote-control stations, which of the following system faults best accounts for these symptoms
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54. The river push boat to which you are assigned has diesel generators fitted with fuel injectors with the operating principle as shown in the illustration. In figure "B" which plunger rotation position corresponds to the engine running under no load at idle RPM
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55. The anchor-handling vessel to which you are assigned is fitted with reversing reduction gears equipped with airflex pneumatic tire-type friction clutches. To maximize clutch efficiency and to minimize clutch wear, in terms of operating clutch supply air pressure what statement is true?
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56. The anchor handling vessel to which you are assigned has a pneumatic propulsion control system as shown in the illustration. Which control valve is responsible for by-passing the inflation delay orifice to insure rapid and positive reversals and to protect the clutches from excessive slip
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57. You are assigned to an anchor handling supply vessel with a propulsion system as shown in figure "B" of the illustration. What type of propulsion system is illustrated
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58. You are assigned to a river push boat fitted with main propulsion diesel engines operating on the cycle represented in the polar timing diagram shown in the illustration. What combustion cycle event has a duration of 103°
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59. You are assigned as an engineer on an anchor handling vessel using main propulsion engines of the type shown in the illustration. Fortunately, with engines of this type, it is possible to inspect the compression rings while in place inside the engine. What would be the indication of properly functioning rings
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60. You are assigned as an engineer on a fishing research vessel using main propulsion engines of the type shown in the illustration. What statement represents the procedure for inspection of the upper cylinder liner bore while in place inside the engine
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61. You are assigned to a platform supply vessel fitted with main propulsion diesel engines of the type shown in the illustration. If the engine's crankshaft is turning at 900 rpm, what will be the rotational speed of the two camshafts
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62. You are assigned to an offshore supply vessel fitted with main propulsion diesel engines of the type shown in the illustration. How many degrees of crankshaft revolution are required for all of the engine's cylinders to fire
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63. You are assigned to an OSV fitted with main propulsion diesel engines operating on the cycle represented in the polar timing diagram shown in the illustration. When do the exhaust valves open and close respectively
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64. You are assigned to an OSV fitted with main propulsion diesel engines operating on the cycle represented in the polar timing diagram shown in the illustration. In consideration of the direction of rotation, what combustion cycle event occurs from point "A" to point "D"
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65. Assuming the use of low sulfur content diesel fuel, what combination of conditions associated with uninspected fishing industry vessel engine room operations would most contribute to internal corrosion of exhaust systems?
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66. Assuming the use of ultra-low sulfur content diesel fuel, what combination of conditions associated with harbor tug engine room operations would require the most frequent draining of exhaust systems of condensation?
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67. You are attempting to start a deck winch drive engine fitted with an electric cranking motor where the battery electrolyte is frozen. What should be done to facilitate starting?
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68. The auxiliary engines on the offshore supply vessel to which you are assigned are fitted with Roots-blowers as shown in the illustration. What statement is true concerning the timing gears as shown in figure "A"
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69. The auxiliary oil-fired water-tube steam boiler on your ship-docking tug is equipped with a water column similar to that shown in the illustration. Assuming that the water level is at the normal operating water level (NOWL) of the boiler, what would be the result of alternately opening and reclosing each of the water column tri-cocks
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70. You are about to check the valve lash adjustment on #1 cylinder's intake and exhaust valves of an auxiliary diesel engine fitted on the anchor-handling supply vessel to which you are assigned. You want to adjust the valve lash on both valves without having to reposition the crankshaft between adjustments. What should be the position of #1 piston to insure both the intake and exhaust valves are both in a position to facilitate valve adjustment?
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71. When checking the crankcase oil level on a main propulsion engine on your offshore oil spill response vessel while underway, what should be the oil level as indicated on the dipstick?
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72. When checking the valve stem to rocker arm clearances on an auxiliary diesel engine onboard your OSV, which of the following statements concerning intake and exhaust clearances when taken cold is correct?
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73. When cleaning burner atomizers associated with an oil-fired auxiliary boiler fitted on your fishery research vessel, which of the following metals would be recommended to use in fabricating a tool for the purposes of carbon removal?
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74. In a closed, recirculating freshwater cooling system used for the diesel-generators on your offshore supply vessel, what function would chemical treatment with organic phosphates primarily perform?
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75. In a closed, re-circulating fresh water cooling system used for the main engines on your vessel, what function would chemical treatment with molybdate primarily perform?
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76. In a closed, recirculating freshwater cooling system used for the towing winch drive engine on your uninspected fishing seiner, what function would chemical treatment with pure ethylene glycol mixed with fresh water primarily perform?
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77. The closed, recirculating system coolant in the main engines used on your anchor handling supply vessel consists of heavy-duty antifreeze and supplemental coolant additive. The coolant has been tested and the antifreeze, molybdate, and nitrite concentrations are all within acceptable limits and the pH is also within acceptable limits. According to the test-strip comparison chart shown in the illustration, which set of indications corresponds with this
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78. Concerning the diesel fuels used for the auxiliary and main propulsion diesel engines on-board the offshore supply vessel to which you are assigned, what fuel property is directly a measure of the ignition quality of the fuel?
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79. While on deck, you are observing the stack of an oil-fired auxiliary boiler installed on your general-purpose supply vessel. The gases exiting the stack are a dense white smoke. Eliminating water vapor as a possible cause of the white smoke, what would be the correlating flame color as observed through an observation window peephole?
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80. A deck winch drive engine fuel system on board your uninspected fishing industry vessel is prone to becoming air bound, and you suspect a fuel system piping leak. Assuming that the diesel fuel tank is beneath the engine, that the fuel booster pump is engine driven, and that the fuel injection pump is a high-pressure multi-plunger pump, where in the system would the leak most likely exist?
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81. The device labeled "D", as shown in the illustration, is the bowl __________
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82. The diesel engines on your anchor-handling supply vessel are all protected with dry-type air filters. When changing filter elements what visual indication would cause you to suspect that the engine has been contaminated with dust as the result of improperly sealing of the filter element gasket?
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83. Diesel engine closed, recirculating cooling water systems are particularly prone to cavitation corrosion/erosion. Which of the listed cooling system/engine components has surfaces in contact with the coolant that are most susceptible to this type of corrosion and erosion?
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84. A diesel engine driven winch on your towing vessel is fitted with a reversing reduction gear equipped with dry-type friction clutches. Which of the operational conditions listed below is most likely to result in clutch slippage and associated clutch disc wear?
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85. A diesel engine on your platform supply vessel has a restricted exhaust silencer/muffler resulting in high exhaust back pressure. With an appreciable load on the engine, what would be the condition of the exhaust gases exiting the stack?
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86. For diesel engines, such as those used for main propulsion and auxiliary power on offshore supply vessels, while running at speed, how is the ignition of fuel within the cylinder achieved?
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87. The diesel fuels burned in auxiliary and main diesel engines of tugboats operating in harbor areas are required to meet certain specifications. Among these are limits of certain contaminants to limit atmospheric emissions to acceptable levels. Which of the following soluble contaminants is applicable?
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88. The diesel generator on service on your anchor-handling supply vessel is undergoing cyclic, rhythmic variations in speed at steady load. When the governor output shaft is disconnected from the fuel control linkage and the linkage is blocked manually, these variations in engine speed stop. What would be an appropriate corrective action?
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89. The diesel generator set drive engines on your vessel are protected with heavy-duty oil bath air cleaners. The oil within these air cleaners should be periodically replaced in accordance with manufacturer recommendations. What statement best describes when it would be appropriate to deviate from the recommended frequency?
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90. A diesel generator set on your anchor-handling supply vessel has a simplex lube oil strainer of the type shown in the illustration, situated on the discharge side of the lube oil pump. At a specified engine rpm and lube oil temperature, you notice that the inlet pressure is increasing and the outlet pressure is decreasing, resulting in an unacceptable pressure drop. What should be done
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91. The drilling platform supply vessel to which you are assigned has diesel generators fitted with unit injectors of the type shown in the illustration. What statement is true concerning the operation of unit injectors of this type
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92. Due to environmental and safety concerns, the towing winch drive diesel engine cooling water system is treated with propylene glycol for protection against freezing. According to the illustration, what would be the limit of protection if 40 pints of propylene glycol are used in treating a cooling water system with a volumetric capacity of 10 gallons
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93. Due to the questionable mineral content of fresh water taken on from shore as a source of make-up water for diesel engine closed, recirculating cooling water systems, besides chemical treatment and coolant testing, what is the best line of defense in minimizing cooling system problems?
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94. An engine that emits black smoke through the stack may indicate a misfiring cylinder. Assume that the auxiliary diesel engines on your fishing factory ship have a fuel injection system that permits the injectors to be disabled for troubleshooting purposes by loosening the high-pressure fuel injection line fitting at the injector nozzle while the engine is running and noting the response of the engine in terms emission of black smoke. Which of the following statements is true?
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95. An engine that runs rough or expels large amounts of black smoke may indicate a misfiring cylinder. Assume that the auxiliary diesel engines on your vessel have a fuel injection system that permits the injectors to be disabled for troubleshooting purposes by loosening the high-pressure fuel injection line fitting at the injector nozzle while the engine is running and noting the engine response. If before the injector is disabled the engine is running rough and expelling large amounts of black smoke, and after the injector is disabled, the engine runs even rougher, but continues to produce equally dense black smoke, what is indicated?
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96. An engine that runs rough may indicate a misfiring cylinder. Various techniques associated with disabling the injectors sequentially, in turn, may be used to locate the misfiring cylinder on auxiliary diesel engines of the size used on offshore supply vessels. What type of fuel injectors are disabled for troubleshooting purposes by loosening the high-pressure fuel injection line fitting at the injector nozzle?
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97. The escort tug to which you are assigned is fitted with hydraulic clutches similar to that shown in the illustration. If the time required for the clutch to disengage is unacceptably long, which of the following conditions would most likely be responsible for this
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98. Exhaust system back pressure is customarily measured at the discharge of a turbocharger. If the exhaust system back pressure is higher than normal for a given engine load on your salvage tug at the point of measurement, which of the following conditions would most likely account for this?
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99. The offshore supply vessel to which you are assigned has diesel generators fitted with fuel injectors of the type shown in figure "2" of the illustration. What statement is true concerning this type of injector
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100. Your platform supply vessel is fitted with cooling water systems serving the main propulsion diesel engines as shown in the illustration. Which heat exchanger/cooler application and aspect would most likely require periodic mechanical cleaning with a specially designed brush
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101. The oil platform supply vessel to which you are assigned has a pneumatic propulsion control system as shown in the illustration. When the mechanical slave remote control station is being used to control propulsion, what is the direct result of positioning the control lever in the ahead direction
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102. The salvage tug to which you are assigned is fitted with a totally pneumatic propulsion control system as shown in the illustration. If the astern clutch fails to engage from all control locations, but the ahead clutch properly engages from all control locations, which of the following system faults best accounts for these symptoms
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103. Which offshore supply boat diesel fuel oil day tank condition would be most likely to result in water contaminated fuel?
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104. Which of the following statements is correct concerning the connecting rod and piston assembly shown in the illustration
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105. Which of the following statements is correct concerning the operating function of the governor shown in the illustration
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106. Which of the following statements describes pertinent criteria for performing a surface blow for the purposes of removing excess chemicals and/or salinity as indicated by boiler water testing on an auxiliary steam boiler as fitted on your vessel?
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107. A four-stroke cycle auxiliary diesel engine fuel cam has shifted from its original position during maintenance. To ensure correct timing of the fuel pump, the intake and exhaust valves should be in what position when approaching top dead center for injection?
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108. The freshwater cooling systems serving the main engines on your general-purpose supply vessel are arranged as shown in the illustration. If coolant drain valves are inadvertently opened during engine operation, what combination set of symptoms would most likely result
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109. The fresh water cooling systems serving the main engines on your uninspected fishing industry vessel are arranged as shown in the illustration. If there is excessive scale build up inside the tubes of an engine's shell and tube RW/FW heat exchanger, while the engine is in operation, what would be the resulting symptoms
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110. The freshwater cooling systems serving the main engines of your offshore supply vessel are of the type shown in the illustration. What statement accurately describes the characteristics of the freshwater cooling circuit
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111. The freshwater cooling systems serving the main engines on your fishery research vessel are arranged as shown in the illustration. If the fresh water thermostatic control valve fails in the position where 100% of the flow from flange "A" is permanently ported to flange "C" and flange "B" is permanently blocked, while starting and warming the engine with no load, what would be the resulting warm up time period
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112. The freshwater cooling systems serving the main engines on your supply boat are arranged as shown in the illustration. What statement best describes the functioning of the fresh water thermostatic control valve shown in the system diagram
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113. The freshwater cooling systems serving the main engines of the platform supply vessel to which you are assigned are arranged as shown in the illustration. What statement best describes the arrangement of the freshwater keel cooler shown in the system diagram
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114. Which fuel chemical elemental constituents contribute to hot and cold temperature corrosion of combustion space surfaces and components of a diesel engine?
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115. The gear drive, shown in the illustration, can have the backlash determined best by using a __________
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116. Your general-purpose supply vessel is fitted with a coil-type, water-tube, forced-circulation auxiliary boiler. What statement best represents the conditions associated with coil water-sides inspection and cleaning?
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117. The harbor tug to which you are assigned has diesel generators fitted with injectors with the operating principle as shown in the illustration. What statement is true concerning the metering principle used in this system
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118. The OSV to which you are assigned is fitted with a totally pneumatic propulsion control system as shown in the illustration. All propulsion controls function properly from all locations with the exception of the pneumatic remote control station. Here the propulsion engine will run only at idle and neither propulsion clutch will engage regardless of the throttle lever control position. Which of the following system faults best accounts for these symptoms
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119. The harbor tug to which you are assigned has main engines fitted with open type combustion chambers featuring direct injection. Of the listed figures below found in the illustration, which figure represents the most likely type of injector nozzle type
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120. A few hours after changing the oil on one of the diesel generator set engines on your offshore supply vessel, you notice that the oil is significantly darkened. What does this normally indicate?
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121. The indicated position of the fuel injection pump plunger as shown in the illustration, will provide fuel delivery to the diesel engine in an amount approximately equal to __________
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122. You are inspecting the blower of a Roots-blown, two-stroke cycle main propulsion engine on the ocean-going tug to which you are assigned and discover the presence of aluminum dust on the rotors and on the air duct surfaces. What would most likely be the direct cause of this?
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123. When inspecting the valve mechanism shown in the illustration, normal maintenance would include __________
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124. When installing the bearing cap on the device shown in the illustration, which of the precautions listed must be observed
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125. When interpreting the engine lube oil supply header pressures for the main engines on your OSV, what statement is true assuming that the lube oil pump is engine-driven?
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126. The lube oil quality management system used on your general-purpose supply vessel requires on board testing of lubricating oil to include testing for viscosity at the same temperature consistently. In terms of viscosity test results, what statement is true?
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127. The lubricating oil system supporting the main propulsion reduction gear on your offshore supply vessel is fitted with a lube oil strainer as shown in the illustration. How often should the handle "A" be rotated for cleaning purposes
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128. The lubricating oil system supporting the main propulsion reduction gear on the ship-docking tug to which you are assigned is fitted with a lube oil strainer as shown in the illustration. What strainer attribute will dictate the degree of filtration in terms of the particle size capable of being filtered
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129. After a main diesel engine on your vessel has experienced a safety shutdown due to excessive crank-case pressure, why is it important to wait 2 hours before opening the crankcase to investigate the cause of the trip?
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130. The main diesel engines on the OSV to which you are assigned are fitted with a basket type lube oil strainer, which must be periodically cleaned. The engine manufacturer recommends using a petroleum-based solvent for cleaning. Which of the following would typically be acceptable?
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131. A main diesel engine on your platform supply vessel has experienced a safety shutdown due to excessive crankcase pressure. What is the appropriate response?
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132. The main diesel propulsion engines on your uninspected fishing industry vessel are protected with a mechanical over speed trip mechanism similar to that shown in the illustration. Upon testing the trip setting, you discover that it is necessary to make an adjustment. Assuming that several adjustments may be necessary before the final setting is accurately achieved, what statement concerning adjustment is true
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133. The main engines on your anchor handling supply vessel are equipped with manual shutdown levers as shown in the illustration. What statement concerning manual shutdown is true
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134. The main engines on your uninspected fishing trawler are equipped with over speed trip devices as shown in the illustration. What statement concerning the operation of the over speed trip is true
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135. The main engines on your fishery research vessel utilize a starting system similar to that shown in the illustration. The air supply pressure and engine room ambient temperatures are both within the normal range. Upon attempted start-up, the engine turns very slowly, and the flow rate of air from the air starting motor exhaust is very low. Which of the listed conditions would most likely be the cause of the failure to start
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136. A main engine on your fishing trawler has experienced a low coolant water level alarm even though the water level in the expansion tank is normal. Assuming that the float activated switch is designed to open at low coolant level to activate the alarm, which of the following would account for this?
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137. The main engines on your harbor tug are protected with a low crankcase oil level detector protective device designed to provide an alarm when the main sump oil level drops below a certain level. It is malfunctioning, and upon investigation you determine from the technical manual that the oil level detector is a sealed unit. What statement best represents the best strategy to remedy this situation?
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138. The main engines on your harbor tug utilize a starting system with two air-start motors similar to that shown in the illustration. Upon pushing the start button, the solenoid air valve energizes open, but the air start relay valve fails to receive pilot air, and thus the starter motors and engine fail to rotate. Which of the listed conditions would most likely be the cause of the failure to start
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139. A main engine speed control governor for one of your uninspected fishing industry vessel's main propulsion engines hunts, surges, or is sluggish to respond to load changes. Which of the following governor oil conditions would be the greatest single source of governor troubles?
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140. The main engine thrust bearing shown in the illustration contains how many thrust shoes
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141. The main engines on your offshore supply vessel utilize a starting system similar to that shown in the illustration. When starting the engine, an excessive amount of oil mist exits the air starter exhaust port. Which of the listed conditions would account for this
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142. A main propulsion diesel engine on your fishing factory ship has experienced a safety shutdown on high crankcase pressure which was accompanied by an alarm. After waiting 2 hours as recommended by the manufacturer, the crankcase is opened up and suitable repairs are accomplished. After re-closing the crankcase, the engine fails to start. Which of the following would account for this?
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143. The main propulsion diesel engines on your anchor-handling supply vessel are fitted with conventional hydraulically operated injector nozzles of the orifice type. When testing an injector by performing a pop-test on an injector test stand, you observe no leakage prior to reaching the popping pressure, the pressure holds at just below the popping pressure, the actual popping pressure is within specification, but the spray pattern is distorted. What maintenance is required?
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144. Various diesel engines onboard your offshore supply vessel are started by means of either vane-type or air- turbine air-starting motors. At a minimum, in the absence of automatic drain valves, how often should moisture separators be drained of moisture while the vessel is underway?
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145. A main propulsion diesel engine on your towing vessel produces gray to black smoke under virtually all load conditions as observed at the stack. The heavier the load on the engine, the darker the smoke becomes. What condition would most likely account for this?
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146. The main propulsion diesel engines fitted on your anchor handling vessel are equipped with engine crankcase oil level dipsticks marked on both sides of the dipstick. What is the significance of the markings?
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147. The main propulsion diesel engines fitted on your uninspected fishing industry vessel are started with vane- type air-starting motors. What statement concerning air-start motor lubricator maintenance is true? (Assume a metal bowl fitted with a tubular sight glass.)
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148. The main propulsion diesel engines on your uninspected fishing industry vessel are fitted with mechanically operated and controlled unit injectors. In order for the engine to run properly, the injectors must be properly timed relative to the camshaft and properly synchronized relative to the other injectors. In terms of timing and synchronization, what statement is true?
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149. The manufacturer of the diesel generator set drive engines used aboard your ship-docking tug recommends that no more than a 2 psig pressure drop across a fuel primary metal-edge suction strainer be allowed before recommended servicing. Assuming that the strainer inlet pressure is 4 psig, what would be the minimum allowable outlet pressure before recommended servicing?
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150. The manufacturer of the main propulsion diesel engines on your uninspected fishing trawler specifies the requirements for total hardness of freshwater makeup for the closed, recirculating freshwater cooling system in milligrams per liter (mg/L). If the freshwater test reported a total hardness of 5.7 grains per gallon (gpg), using the conversion chart of the illustration, what would be the total hardness in mg/L
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151. The mollusc dredger to which you are assigned has a deck winch drive engine fitted with fuel injectors with the operating principle as shown in the illustration. In figure "A" which plunger travel position corresponds to when fuel injection begins
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152. The mollusc dredger to which you are assigned is fitted with reduction gears as shown in the illustration. What statement is true concerning this type of reduction gear
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153. The mollusc dredger to which you are assigned has a pneumatic propulsion control system as shown in the illustration. What statement is true concerning transfer of control
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154. The uninspected fishing vessel to which you are assigned has a deck winch drive engine fitted with fuel injectors with the operating principle as shown in the illustration. In figure "A" which plunger travel position corresponds to when fuel injection ends
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155. The multi-purpose supply vessel to which you are assigned is fitted with main propulsion reduction gears as shown in the illustration. What statement is true concerning this type of reduction gear
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156. The ship-docking tug to which you are assigned has main engines fitted with injectors similar to those shown in the illustration. What statement is true concerning the operating principle of this type of injector
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157. The multi-purpose supply vessel to which you are assigned has a pneumatic propulsion control system as shown in the illustration. What must be the position of the two transfer valves within the system when the mechanical slave remote control station is being used to control propulsion
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158. You are observing the flame condition on an oil-fired auxiliary boiler through an observation window peephole. The flame is a reddish color accompanied by a noticeably panting/pulsating furnace. What would be the correlating color of the gases exhausting from the stack under these conditions?
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159. What statement concerning fuel cetane rating and the ignition delay period is true as it applies to towboat main propulsion diesel engines?
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160. The tractor tug to which you are assigned has diesel generators fitted with a fuel injection system that have a complete absence of high pressure fuel lines. Which figure of the illustration represents the most likely type of fuel injection equipment used
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161. The offshore supply vessel to which you are assigned is fitted with reversing reduction gears equipped with airflex pneumatic tire-type friction clutches. With the bridge in control of the main engines, you hear unusual screeching noises coming from the clutches, but only when transitioning from one direction to the other. Given the situation of changing direction from ahead to astern as an example, what is the most likely cause?
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162. The vessel to which you are assigned is fitted with a totally pneumatic propulsion control system as shown in the illustration. If propulsion control functions perfectly from the engine room control station, but will not function at all from any of the remote stations, which of the following system faults best accounts for these symptoms
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163. The offshore supply vessel to which you are assigned has a pneumatic propulsion control system as shown in the illustration. Which valve is responsible for processing a clutch inflation pressure at speed signal pilot pressure during periods of clutch slip maneuvering at low engine rpm
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164. On a vessel fitted with a coil-type, forced-circulation, water-tube, oil-fired auxiliary boiler, what is the most practical way of determining if the inside surface of the coil is excessively scaled with hard scale deposits?
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165. Your oil platform supply vessel is fitted with a two-pass, fire-tube, oil-fired auxiliary boiler. What is the most practical way of determining if the outside surface of the boiler tubes are excessively scaled with hard scale deposits?
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166. The oil of a speed control governor on one of your tug's main diesel engines is foaming excessively, and internally governor parts are sticking due to corrosion. What is the most likely cause?
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167. One experiences evidence of high temperature corrosion on diesel engine combustion space components. This is exhibited by 'wire drawing' marks on exhaust valves/seats or metal reduction on cylinder heads. What causes this degradation of components?
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168. What operational difficulties are associated with fuel incompatibility?
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169. In order to determine the restriction across a dry-type air filter on one of the diesel engines on your ship- docking tug, the engine should be operating at rated speed and load. What instrument would give the most accurate measurement of air filter element restriction?
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170. In order to minimize the abrasive action of dust particles entering the combustion spaces of the diesel engines used on the offshore supply vessel to which you are assigned, each engine is protected with a heavy-duty air intake filter. Which one of the listed air intake filter elements is periodically cleaned as opposed to being periodically replaced with a new element?
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171. The Fairbanks Morse part labeled "G", as shown in the illustration, is a __________
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172. You are about to perform valve stem to rocker arm clearance adjustments on an auxiliary diesel engine onboard your offshore supply vessel. Which of the following statements concerning hot and cold clearances is true?
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173. After performing repairs on the fuel injection system or governor of a main propulsion diesel engine on your fishing industry factory ship, what precaution should be taken prior to starting the engine?
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174. What physical property of low sulfur distillate fuel can result in operational difficulties?
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175. The pneumatic propulsion control system used on your oil platform supply vessel uses a diaphragm-operated relay valve as shown in the illustration. Periodically, the valve is to be disassembled for cleaning and inspection. What statement best describes the proper method for lubrication upon reassembly
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176. The pneumatic propulsion control system used on your towing vessel is configured as shown in the illustration. In terms of clutch air system maintenance, what statement best represents operational requirements
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177. The pneumatic propulsion control system used on your anchor-handling supply vessel uses a diaphragm-operated relay valve as shown in the illustration. Periodically, the valve is to be disassembled for cleaning and inspection. What statement best describes the proper method for servicing the in-line strainers
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178. You are preparing to change the oil of the speed control governor on one of the main propulsion diesel engines on your vessel. What statement is true concerning the draining and flushing procedures?
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179. Prior to starting an auxiliary diesel engine on your vessel, the crankcase oil level must be checked. At what checked level would you be required to add make-up oil?
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180. Prior to starting a main propulsion diesel engine fitted on your multi-purpose offshore supply vessel, it has been determined that the transfer of make-up oil is required. At what checked level should you stop adding make-up oil?
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181. While proceeding in open waters to a ship requiring docking assistance, one of the main engines on your ship-docking tug overheats. The high jacket water temperature alarm sounds, the freshwater thermometers indicate out of range (high), and the expansion tank level sight glass indicates out of range (high) with vapor bubbles forming and escaping through the vent. What is the appropriate initial response?
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182. You are in the process of setting up a system for collecting engine data for trend analysis for the main propulsion engines on your offshore supply vessel. In terms of the conditions under which readings are to be taken and recorded, what statement is true?
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183. A propulsion engine, using the speed control circuit shown in the illustration, fails to function at speeds lower than the low end of the critical speed range. Which of the following statements describes what should be done to correct this malfunction
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184. The rated speed of the main propulsion diesel engines on your oil platform supply vessel is 900 rpm. The installed centrifugal overspeed trip device similar to the one shown in the illustration is designed to shut down the engine at 110% of rated speed. Upon testing the overspeed trip device, you determine that the actual shutdown occurs at 1080 rpm. Which of the following would account for this
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185. The rated speed of the main propulsion diesel engines on your offshore supply vessel is 900 rpm. The installed centrifugal overspeed trip device similar to the one shown in the illustration is designed to shut down the engine at 110% of rated speed. Upon testing the overspeed trip device, you determine that the actual shutdown occurs at 945 rpm. Which of the following would account for this
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186. The raw water boxes of the freshwater coolers serving the main propulsion diesel engines on your uninspected fishing industry vessel are fitted with sacrificial zinc anodes. Upon inspection, at what percentage of deterioration should the zinc anodes be replaced?
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187. In recording trend analysis data for the main propulsion engines on your anchor-handling supply boat, it is important to take and record readings under similar, if not constant conditions of load and speed each time. What other criteria must be considered as to when the readings are to be recorded?
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188. Related to the diesel fuels used in auxiliary and main propulsion diesel engines used on the ship-docking tug to which you are assigned, the unit of measure expressed as centistokes (cSt) is a measure of what fuel property?
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189. You have just replaced a mechanically operated unit injector on a two-stroke cycle auxiliary diesel engine's #1 cylinder on your river push boat. You are using an injector timing tool to set the injector follower height. To do this you must ensure that the fuel cam follower is riding on the fuel cam base circle. Which of the following statements represents the best assurance that the crankshaft is properly positioned?
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190. In the reversing reduction gear shown in the illustration, the forward and reverse main pinions are in constant mesh with the main gear. This means the __________
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191. When rolling over a main engine on your vessel prior to starting with the cylinder test valves open to expel any fluids accumulated within the cylinders, a rather large amount of water is discharged. What is the appropriate response?
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192. A Roots-blown, two-stroke cycle main propulsion engine on the fishing factory ship to which you are assigned is emitting excessive bluish-tinged smoke from the stack. Further investigation reveals excessive lube oil consumption. What condition would most likely account for this?
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193. A schematic diagram of an isochronous hydraulic governor is shown in the illustration. When the load is removed the speed increases, and the __________
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194. You are serving as a Chief Engineer (DDE) onboard an OSV equipped with main propulsion diesel engines of the type represented by the polar timing diagram shown in the illustration. What description best describes the engine type
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195. When starting an auxiliary diesel engine in preparation for operation, what parameter must be checked FIRST upon start-up to avoid immediate engine damage?
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196. During the starting of a diesel engine, compression gases are prevented from backing into the air starting system, shown in the illustration, by the __________
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197. Which statement most accurately represents the requirements for softening hard carbon deposits associated with the burner atomizers of an auxiliary boiler as fitted on your anchor-handling supply vessel?
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198. You suspect that a diesel generator set on your offshore supply boat has a misfiring cylinder because the engine, although warm, is running roughly. The six-cylinder engine is fitted with a high-pressure distributor type pump with hydraulically operated injector nozzles. When you slacken the high-pressure fuel line at #4 fuel injector nozzle, the engine runs even rougher than before. Upon re-tightening the high-pressure fuel line fitting, the engine reverts back to the original roughness before the fitting was slackened. What does this indicate?
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199. You suspect that a diesel generator set on your OSV has a misfiring cylinder because the engine, although warm, is running roughly. The six-cylinder engine is fitted with a multi-plunger in-line high pressure fuel injection pump with hydraulically operated injector nozzles. When you slacken the high pressure fuel line fitting at #3 fuel injector nozzle, the engine continues to run roughly as before with no real change. Upon re-tightening the high pressure fuel line fitting, there is no real change, as the engine continues to run roughly as before. What does this indicate?
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200. You suspect that a diesel generator set on your river push boat has a misfiring cylinder because the engine, although warm, is running roughly. The six-cylinder engine is fitted with a multi-plunger in-line high pressure fuel injection pump with hydraulically operated injector nozzles. When you slacken the high-pressure fuel line fitting at No. 5 fuel injector nozzle, the engine continues to run roughly as before with no real change. Upon re-tightening the high-pressure fuel line fitting, the engine begins and continues to run smoothly. What does this indicate?
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201. You suspect that a diesel generator set on your general-purpose offshore supply vessel has a defective unit injector because the engine, although warm, is running roughly. The two-stroke engine is fitted with mechanically operated unit injectors. When you push and hold down the #3 cylinder injector follower, there is no real change, as the engine continues to run roughly as before. What does this indicate?
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202. The tank-type full-flow lubricating oil filter is situated on the discharge side of the engine-driven lube oil pump on the main engines on your fishing factory ship. Assuming oil pressure readings are observed at constant engine rpm and lube oil temperature, what is the indication of gradually clogging filter elements as long as the bypass relief valve remains closed?
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203. In terms of the diesel fuels burned in auxiliary and main propulsion diesel engines onboard vessels, which of the listed fuel properties would be most critical to consider when transferring and forwarding fuel in extremely low ambient temperature conditions?
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204. The turbocharged, four-stroke, diesel generator set drive engines on your OSV are protected with dry-type air intake filters. The filter element condition can be evaluated by attaching a water manometer to measure the vacuum in the air duct between the air intake filter and the turbocharger blower inlet. Assuming that the filter condition is evaluated at rated engine rpm under full load, what statement is true if the restriction associated with a clean, properly sealing filter element is 10" of water column (negative)?
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205. The turbocharged, four-stroke, main propulsion diesel engines on your fishery research vessel are protected with dry-type air intake filters. The engines are fitted with dial-type restriction indicators measuring the pressure in the air duct between the air intake filter and the turbocharger blower inlet. Under what conditions should the air intake filters be evaluated using the restriction indicators?
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206. A turbocharged, two-stroke cycle main propulsion diesel engine on your fishery research vessel is emitting gray to black smoke excessively from the stack. Upon comparing the measured air box pressure against a reference engine which is producing a clear stack, the measured air box pressure is determined to be too low. Which of the following conditions would most likely be the cause for the relatively low air box pressure?
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207. A turbocharged, two-stroke cycle main propulsion diesel engine on your OSV is emitting gray to black smoke excessively from the stack. Upon comparing the measured air box pressure against a reference engine which is producing a clear stack, the measured air box pressure is determined to be too high. Which of the following conditions would most likely be the cause for the relatively high air box pressure?
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208. The turbochargers on the main propulsion engines on the OSV to which you are assigned are fitted with an exhaust inlet screen to protect the turbocharger turbine. Upon inspection, pieces of broken piston rings or exhaust valves are found in the foreign object trap box. Besides removing this debris, with respect to the screen what should be done?
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209. The two-stroke cycle main propulsion engines on the supply boat to which you are assigned are fitted with Roots-type blowers for scavenging purposes. Upon inspection of the air boxes, what condition would indicate a need to replace the Roots-type blower immediately?
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210. Which type of diesel engine fuel nozzle is shown in the illustration
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211. While underway in open waters on your commercial crabbing vessel, the low clutch air pressure alarm sounds and the faint odor of burning rubber is detected. What is the appropriate response?
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212. While underway, a slow-speed diesel engine lube oil sump level slowly begins to decrease. Which of the following should be checked?
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213. While warming up the main engines on your offshore utility vessel while tied up at your own pier, one of the main engines suddenly sounds the low lube oil pressure alarm. What is the appropriate initial response?
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214. Water-jacketed exhaust manifolds as used on anchor-handling supply vessel main engines require periodic inspection of the jackets and scale removal as necessary. What would be the impact of a failure to remove scale deposits on a timely basis?
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215. If the water level as indicated by the gauge glass of an auxiliary boiler is in question, it should be blown down. Which of the following statements represents the proper procedure for performing a gauge glass blow down?
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216. The winch drive engine on the harbor tug to which you are assigned is fitted with a Roots-type blower as shown in the illustration. What statement is true concerning this blower
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217. What would be the most practical and efficient way of removing soot deposits from the fire-sides of the tubes of an auxiliary water-tube natural-circulation boiler as fitted on your platform supply vessel?
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218. An engine that runs rough or expels large amounts of black smoke may indicate a misfiring cylinder. Assume that the auxiliary diesel engines on your river push boat have a fuel injection system that permits the injectors to be disabled for troubleshooting purposes by loosening the high pressure fuel injection line fitting at the injector nozzle while the engine is running and noting the engine response. If before the injector is disabled the engine is running rough and expelling large amounts of black smoke, and after the injector is disabled, the engine continues to run equally rough, but the engine now produces a clear stack, what is indicated?
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